A digital twin is only as good as the data behind it.
A digital twin is only as good as the data behind it.
A digital twin is only as good as the data behind it.
Most of that data describes a plant that no longer exists. SixD establishes the truth of your plant. SixDX makes that truth intelligent.
Your plant has data. The question is whether it has the truth.
Most plants have plenty of data. What they do not have is confidence that the data describes the plant as it stands today. Drawings date from commissioning. Modifications were made under shutdown pressure and never recorded. Operational data sits in systems that do not talk to each other.
Drawings that no longer match the steel
Modifications made under shutdown pressure and never documented
Asset tags that differ between the P&ID, the historian and the maintenance system
Piping that left the P&ID years ago
Maintenance history spread across systems that were never designed to agree
Analytics built on all of the above
Your plant has data. The question is whether it has the truth.
Most plants have plenty of data. What they do not have is confidence that the data describes the plant as it stands today. Drawings date from commissioning. Modifications were made under shutdown pressure and never recorded. Operational data sits in systems that do not talk to each other.
Drawings that no longer match the steel
Modifications made under shutdown pressure and never documented
Asset tags that differ between the P&ID, the historian and the maintenance system
Piping that left the P&ID years ago
Maintenance history spread across systems that were never designed to agree
Analytics built on all of the above
Your plant has data. The question is whether it has the truth.
Most plants have plenty of data. What they do not have is confidence that the data describes the plant as it stands today. Drawings date from commissioning. Modifications were made under shutdown pressure and never recorded. Operational data sits in systems that do not talk to each other.
Drawings that no longer match the steel
Modifications made under shutdown pressure and never documented
Asset tags that differ between the P&ID, the historian and the maintenance system
Piping that left the P&ID years ago
Maintenance history spread across systems that were never designed to agree
Analytics built on all of the above
Solutions
Solutions
01
Reality Twin
Measured, not remembered.
We capture the physical asset through laser scanning, LiDAR, drone survey and dimensional metrology. Verified physical reality at ±3mm, precision metrology to ±0.01mm.
Laser Scanning & LiDAR
Reality capture of plant, structures and equipment at ±3mm using Trimble X7, X9, X12 and ZnF instrumentation.
Dimensional Metrology
Laser tracker and total station measurement to ±0.01mm. Certified to PTB, NIST and VDI 2635 standards.
Drone & Panoramic Capture
Elevated, live and access-restricted areas surveyed without scaffolding. 360° panoramic record of every zone.
01
Reality Twin
Measured, not remembered.
We capture the physical asset through laser scanning, LiDAR, drone survey and dimensional metrology. Verified physical reality at ±3mm, precision metrology to ±0.01mm.
Laser Scanning & LiDAR
Reality capture of plant, structures and equipment at ±3mm using Trimble X7, X9, X12 and ZnF instrumentation.
Dimensional Metrology
Laser tracker and total station measurement to ±0.01mm. Certified to PTB, NIST and VDI 2635 standards.
Drone & Panoramic Capture
Elevated, live and access-restricted areas surveyed without scaffolding. 360° panoramic record of every zone.
01
Reality Twin
Measured, not remembered.
We capture the physical asset through laser scanning, LiDAR, drone survey and dimensional metrology. Verified physical reality at ±3mm, precision metrology to ±0.01mm.
Laser Scanning & LiDAR
Reality capture of plant, structures and equipment at ±3mm using Trimble X7, X9, X12 and ZnF instrumentation.
Dimensional Metrology
Laser tracker and total station measurement to ±0.01mm. Certified to PTB, NIST and VDI 2635 standards.
Drone & Panoramic Capture
Elevated, live and access-restricted areas surveyed without scaffolding. 360° panoramic record of every zone.
02
Engineering Twin
A model you can make decisions against.
Captured reality becomes verified engineering truth: as-built models to LOD 300–350, drawings, specifications and multi-discipline asset information. Apply, do and check by simulation.
As-Built Modelling
3D modelling to LOD 300–350 across structural, civil, mechanical, piping, electrical and instrumentation. P&ID reconciliation against captured reality.
Deviation Reporting
As-built against as-designed — quantified and located. Specifications, datasheets and inspection records bound to the geometry.
Simulation
What-if analysis, process and physics simulation, virtual commissioning — delivered against Ansys, Siemens, Rockwell Emulate3D, ETAP, MATLAB/Simulink and NVIDIA Isaac Sim.
02
Engineering Twin
A model you can make decisions against.
Captured reality becomes verified engineering truth: as-built models to LOD 300–350, drawings, specifications and multi-discipline asset information. Apply, do and check by simulation.
As-Built Modelling
3D modelling to LOD 300–350 across structural, civil, mechanical, piping, electrical and instrumentation. P&ID reconciliation against captured reality.
Deviation Reporting
As-built against as-designed — quantified and located. Specifications, datasheets and inspection records bound to the geometry.
Simulation
What-if analysis, process and physics simulation, virtual commissioning — delivered against Ansys, Siemens, Rockwell Emulate3D, ETAP, MATLAB/Simulink and NVIDIA Isaac Sim.
02
Engineering Twin
A model you can make decisions against.
Captured reality becomes verified engineering truth: as-built models to LOD 300–350, drawings, specifications and multi-discipline asset information. Apply, do and check by simulation.
As-Built Modelling
3D modelling to LOD 300–350 across structural, civil, mechanical, piping, electrical and instrumentation. P&ID reconciliation against captured reality.
Deviation Reporting
As-built against as-designed — quantified and located. Specifications, datasheets and inspection records bound to the geometry.
Simulation
What-if analysis, process and physics simulation, virtual commissioning — delivered against Ansys, Siemens, Rockwell Emulate3D, ETAP, MATLAB/Simulink and NVIDIA Isaac Sim.
03
Operational Twin
The plant stops waiting to be noticed.
Live data from sensors, control systems and enterprise platforms connects to the verified model, turning it into a living representation. A parameter drifts outside its band and the right person knows immediately.
OT/IT Connectivit
OPC UA and MQTT integration with SCADA, DCS, PLC and historians. CMMS, EAM, ERP, MES, LIMS and BMS connectivity.
Anomaly Detection & Alerting
Upper and lower limits on every parameter. Escalation by severity — operator HMI, SMS, WhatsApp Business API, and AI voice call for critical conditions.
Phased Delivery
60° virtual plant zones, then structured asset intelligence, then IoT-mapped live condition monitoring. Each phase delivers value independently.
03
Operational Twin
The plant stops waiting to be noticed.
Live data from sensors, control systems and enterprise platforms connects to the verified model, turning it into a living representation. A parameter drifts outside its band and the right person knows immediately.
OT/IT Connectivit
OPC UA and MQTT integration with SCADA, DCS, PLC and historians. CMMS, EAM, ERP, MES, LIMS and BMS connectivity.
Anomaly Detection & Alerting
Upper and lower limits on every parameter. Escalation by severity — operator HMI, SMS, WhatsApp Business API, and AI voice call for critical conditions.
Phased Delivery
60° virtual plant zones, then structured asset intelligence, then IoT-mapped live condition monitoring. Each phase delivers value independently.
03
Operational Twin
The plant stops waiting to be noticed.
Live data from sensors, control systems and enterprise platforms connects to the verified model, turning it into a living representation. A parameter drifts outside its band and the right person knows immediately.
OT/IT Connectivit
OPC UA and MQTT integration with SCADA, DCS, PLC and historians. CMMS, EAM, ERP, MES, LIMS and BMS connectivity.
Anomaly Detection & Alerting
Upper and lower limits on every parameter. Escalation by severity — operator HMI, SMS, WhatsApp Business API, and AI voice call for critical conditions.
Phased Delivery
60° virtual plant zones, then structured asset intelligence, then IoT-mapped live condition monitoring. Each phase delivers value independently.
What is industrial digital intelligence?
What is industrial digital intelligence?
What is industrial digital intelligence?
Industrial Digital Intelligence is the ability to continuously connect verified physical reality with engineering context, operational data, enterprise systems, simulation and AI — creating an intelligent digital representation of an industrial asset that can help organisations see, understand, predict and optimise what happens in the real plant.
Industrial Digital Intelligence is the ability to continuously connect verified physical reality with engineering context, operational data, enterprise systems, simulation and AI — creating an intelligent digital representation of an industrial asset that can help organisations see, understand, predict and optimise what happens in the real plant.
Physical Reality
Reality Capture
Laser Scanning
Survey
Precision Metrology
Engineering Truth
Verified As-Built
Asset Geometry
Engineering Records
P&IDs
Equipment Data
Simulation
Connected Plant Data
OT
IoT
Historian
CMMS
Maintenance
ERP
Digital Twin & Simulation
3D Context
Asset Intelligence
Operational Scenarios
AI & Analytics
Prediction
Anomaly Detection
Computer Vision
Decision Intelligence
Physical Reality
Reality Capture
Laser Scanning
Survey
Precision Metrology
Physical Reality
Reality Capture
Laser Scanning
Survey
Precision Metrology
Physical Reality
Reality Capture
Laser Scanning
Survey
Precision Metrology
Engineering Truth
Verified As-Built
Asset Geometry
Engineering Records
P&IDs
Equipment Data
Engineering Truth
Verified As-Built
Asset Geometry
Engineering Records
P&IDs
Equipment Data
Engineering Truth
Verified As-Built
Asset Geometry
Engineering Records
P&IDs
Equipment Data
Connected Plant Data
OT
IOT
Historian
CMMS
Maintenance
ERP
Connected Plant Data
OT
IOT
Historian
CMMS
Maintenance
ERP
Connected Plant Data
OT
IOT
Historian
CMMS
Maintenance
ERP
Digital Twin & Simulation
3D Context
Asset Intelligence
Simulation
Operational Scenarios
Digital Twin & Simulation
3D Context
Asset Intelligence
Simulation
Operational Scenarios
Digital Twin & Simulation
3D Context
Asset Intelligence
Simulation
Operational Scenarios
AI & Analytics
Prediction
Anomaly Detection
Computer Vision
Decision Intelligence
AI & Analytics
Prediction
Anomaly Detection
Computer Vision
Decision Intelligence
AI & Analytics
Prediction
Anomaly Detection
Computer Vision
Decision Intelligence
We are the innovation arm of SixD Engineering, backed by 20 years of experience in heavy industry.
We are the innovation arm of SixD Engineering, backed by 20 years of experience in heavy industry.
We are the innovation arm of SixD Engineering, backed by 20 years of experience in heavy industry.
We turn complex industrial reality into precise engineering intelligence — guiding the right decisions at every project stage, brownfield to greenfield.
Building the intelligence layer for the industrial operations of tomorrow.
Building the intelligence layer for the industrial operations of tomorrow.
0+
Years of experience
0+
Years of experience
0+
Years of experience
0+
Countries
0+
Countries
0+
Countries
0+
Partner
0+
Partner
0+
Partner
0+
Industries
0+
Industries
0+
Industries
How companies solve problems using our solutions
How companies solve problems using our solutions
How companies solve problems using our solutions
0+
downtime reduction
0+
lower maintenance cost.
Pellet Plant Unified Dashboard — OPC UA + Anomaly Alerting
OPC UA · Time-series DB · Multi-channel alerting (SMS, WhatsApp API, AI voice call)
Solutions:
Production Surveillance
Pellet Plant Unified Dashboard — OPC UA + Anomaly Alerting
OPC UA · Time-series DB · Multi-channel alerting (SMS, WhatsApp API, AI voice call)
Solutions:
Production Surveillance
0+
downtime reduction
0+
lower maintenance cost.
Pellet Plant Unified Dashboard — OPC UA + Anomaly Alerting
OPC UA · Time-series DB · Multi-channel alerting (SMS, WhatsApp API, AI voice call)
Solutions:
Production Surveillance
0X
faster training
0X
confined space exposure
GCP Unit VR — Walkthrough, Operations & Maintenance
Full GCP recreated in VR · Operations + maintenance modules · Global deployment
Solutions:
SOP Animation
GCP Unit VR — Walkthrough, Operations & Maintenance
Full GCP recreated in VR · Operations + maintenance modules · Global deployment
Solutions:
SOP Animation
0X
faster training
0X
confined space exposure
GCP Unit VR — Walkthrough, Operations & Maintenance
Full GCP recreated in VR · Operations + maintenance modules · Global deployment
Solutions:
SOP Animation
0%
first-time fix improvement.
0%
operating cost reduction
RAYX — HSE Audit & Remote Maintenance Platform
Meta smart glasses · Live streaming · Cloud dashboard · Automated violation alerts
Solutions:
Production Surveillance
Perimeter Safety
RAYX — HSE Audit & Remote Maintenance Platform
Meta smart glasses · Live streaming · Cloud dashboard · Automated violation alerts
Solutions:
Production Surveillance
Perimeter Safety
0%
first-time fix improvement.
0%
operating cost reduction
RAYX — HSE Audit & Remote Maintenance Platform
Meta smart glasses · Live streaming · Cloud dashboard · Automated violation alerts
Solutions:
Production Surveillance
Perimeter Safety
0%
fewer assembly errors
0%
shorter onboarding
Polysilicon Manufacturing SOP Visualisation
Photo-realistic SOP films · Bell jar, CVD reactor, rod harvesting, electrode assembly
Solutions:
SOP Animation
Polysilicon Manufacturing SOP Visualisation
Photo-realistic SOP films · Bell jar, CVD reactor, rod harvesting, electrode assembly
Solutions:
SOP Animation
0%
fewer assembly errors
0%
shorter onboarding
Polysilicon Manufacturing SOP Visualisation
Photo-realistic SOP films · Bell jar, CVD reactor, rod harvesting, electrode assembly
Solutions:
SOP Animation
CUSTOMER GAIN
Enable error-free work at scale
SixDX connects your engineering data, plant reality, operational systems, and workforce into one intelligence layer, helping industrial teams predict problems, prevent failures, standardize execution, and operate with greater confidence.
01
One verified source
Align physical assets, engineering records and operational information around a trusted digital foundation.
01
One verified source
Align physical assets, engineering records and operational information around a trusted digital foundation.
02
Better decisions
Give engineering, operations and maintenance teams contextual information instead of disconnected datasets.
02
Better decisions
Give engineering, operations and maintenance teams contextual information instead of disconnected datasets.
03
Predictive operations
Move from reacting to failures toward identifying deviations, anomalies and developing conditions earlier.
03
Predictive operations
Move from reacting to failures toward identifying deviations, anomalies and developing conditions earlier.
04
Reduced downtime
Connect asset context with operational intelligence to accelerate diagnosis, maintenance planning and intervention.
04
Reduced downtime
Connect asset context with operational intelligence to accelerate diagnosis, maintenance planning and intervention.
05
Safer operations
Use simulation, computer vision, virtual environments and digital procedures to reduce exposure to hazardous conditions.
05
Safer operations
Use simulation, computer vision, virtual environments and digital procedures to reduce exposure to hazardous conditions.
Contact
USA
18167, 56th Pl N, Plymouth, MN 55446 USA
India
A-167, Ground Floor, Sector - 63, Noida, Uttar Pradesh, 201 301, India
UAE
FZC B 49-130, Sharjah Research Technology & Innovation Park (SRTIP), Sharjah, United Arab Emirates
Contact
USA
18167, 56th Pl N, Plymouth, MN 55446 USA
India
A-167, Ground Floor, Sector - 63, Noida, Uttar Pradesh, 201 301, India
UAE
FZC B 49-130, Sharjah Research Technology & Innovation Park (SRTIP), Sharjah, United Arab Emirates
Contact
USA
18167, 56th Pl N, Plymouth, MN 55446 USA
India
A-167, Ground Floor, Sector - 63, Noida, Uttar Pradesh, 201 301, India
UAE
FZC B 49-130, Sharjah Research Technology & Innovation Park (SRTIP), Sharjah, United Arab Emirates
Insights & News
Insights & News
Sep 16, 2026
SixDX Joins NVIDIA Inception
Sep 16, 2026
SixDX Joins NVIDIA Inception
Jun 11, 2026
Why Standard Operating Procedures Fail on the Shop Floor
Jun 11, 2026
Why Standard Operating Procedures Fail on the Shop Floor
Jun 16, 2026
From SOP Documents to Workforce Intelligence
Jun 16, 2026
From SOP Documents to Workforce Intelligence
One system. Every asset. Zero blind spots. Let's build it together.
Business Enquiry
Social
© 2026 SixD Engineering Solutions Pvt Ltd. All rights reserved.
One system. Every asset. Zero blind spots. Let's build it together.
Business Enquiry
Social
© 2026 SixD Engineering Solutions Pvt Ltd. All rights reserved.
One system. Every asset. Zero blind spots. Let's build it together.
Business Enquiry
Social
© 2026 SixD Engineering Solutions Pvt Ltd. All rights reserved.